Research Works and Teaching Materials

 Science and Innovation

The staff of the department is actively engaged in scientific and innovative activities.

In December 2014, the Kazakh National Technical University named after KI Satpayev defended his doctoral thesis for the degree of Doctor of Philosophy (PhD.) Taskarina Aizhan Zhumazhanovna on the topic “Ensuring High Accuracy of Hole Processing Using the Combined Sweep” in the specialty 6D071200 - “Mechanical Engineering ".

In December 2017, Karaganda State Technical University defended a doctoral dissertation for the degree of Doctor of Philosophy (PhD.) Mazdubai Asylkhan Vladimirovich on the theme “Research and development of a resource-saving way of cutting metal blanks” in the specialty 6D071200 - “Mechanical Engineering”.

In December 2018, Karaganda State Technical University defended a doctoral thesis for the degree of Doctor of Philosophy PhD Zhakupov Alibek Nygmatullovich on the topic: “Study of formation of the structure and properties of alloyed steels to improve the technology of casing and tubing pipes” in the specialty 6D070900 - “Metallurgy ".

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Also, according to the state program of industrial-innovative development - 2 in the period 2015-2019, more than 300 masters in the specialty 6M070900 "Metallurgy" defended themselves

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Protection of master's projects in SPIID-2

 

Acts of introduction into the educational process and production

Title of the act

Name of authors

Faculty, Department

Where implemented

Year of implementation

1

Technology of heat treatment of steel pipes 13HFA

Arynov B.B. ¬¬ undergraduate Bogomolov AV - Scientific Advisor

FMM&T Metallurgy

PF KSP Steel LLP

2018

2

Improvement of the technology for producing a grinding ball of V hardness group

Suyundikov M.M. - Head of Department Bogomolov A.V. - scientific hands., ZH.B. Kazhmukhambetov - undergraduate

FMM&T Metallurgy

PF LLP "Casting"

2017

3

Technology of non-destructive testing of mechanical properties

Bogomolov A.V. - scientific hands., Zhakupova A.T. - Master student

FMM&T Metallurgy

LLP "Pavlodar plant" Temirmash "

2017

4

The technology of smelting high-quality steel grades using ferrosilico-aluminum as a deoxidizing agent in order to replace lump and aluminum pig ferrosilicon

Suyundikov M.M. - scientific director

FMM&T Metallurgy

PF KSP Steel LLP

2018

5

The technology of the railway wheel "Panoprofilnaya processing railway wheels"

Aleeva Sania Habdullaevna - undergraduate

FMM&T Metallurgy

Pavlodar Temirmash Plant LLP

2018

6

Optimization of parameters of hydraulic pressing in order to improve the quality of anodes

Scientific adviser: Tuskarina A.Zh., Pinchuk G.G. - Master student

FMM&T Metallurgy

JSC "KEP”

2017

 

Initiative search research

Topic title

supervisor

1

1 Research and development of the production technology of filters for the cleaning of metal melts from composite materials by layer-by-layer structure formation using additive technologies

Ph.D., professor Suyundikov M.M.

2

1 Development of technology for the restoration of worn parts of the working surface of the rolls of ball mills 2 Study of the process of utilization of metallurgical production wastes with the development of technology for processing oily scale 3 Research and development of technology for the use of unshaped refractories in steelmaking

Ph.D., professor Suyundikov M.M.

3

Creation of engineering coworking in the field of metallurgy and metalworking based on smart technology

Doctor of Technical Sciences, Professor Nikitin G.M.

4

1 Development of technology for producing reinforcing bar in a riot 2 Improving the technology of decomposition of aluminate solutions

Doctor of Technical Sciences, Professor Nikitin G.M.

5

1 Research and development of technology for processing fine wastes of ferroalloy production 2 Research and development of methods for processing waste of sliding plates of steel-teeming ladles of the smelting area 3 Analysis of the operation of the main and auxiliary equipment of the hot rolling line with optimization of the maintenance schedule

Doctor of Technical Sciences, Professor A.G. Kaliakparov

6

Production of iron ore agglomerates from ferrous sludges and electric steel smelting wastes suitable for the production of pig iron

Ass. Professor, Ph.D. Zhunusov A.K.

7

1 Study of the effect of magnesium-containing materials on the process of slag formation in steelmaking 2 Development of technology for the processing of aspiration of dust of chromium ferroalloys 3 Development of technology for vacuum processing of steel 4 Improvement of steel casting technology at continuous casting machines 5 Optimization of steel slag mode 6 Processing of steelmaking final slags to produce conditioned raw materials

Ass. Professor, Ph.D. Zhunusov A.K.

8

1. Research and development of technology for processing sludge from alumina production in Kazakhstan 2. Research and development of technology for recycling aspiration dust of ferroalloy production 3. Research and development of technology for processing steelmaking slags 4. The use of waste from the production of ferroalloy shop 5. Research and development of technology for recycling waste refractories lining thermal units 6. Research and development of mill scale processing technology 7. Research and development of technology for smelting ball steel using various modifiers 8. Research and development of the technology of smelting pipe steels microalloyed with boron 9. Research and development of technology to improve the efficiency of fuel combustion in sintering furnaces of the Pavlodar aluminum plant

Ph.D., Ass. Professor Bykov. P.O.

9

Production of high-energy coal briquettes from Ekibastuz coal using the know-how of materials

Ph.D., Professor Abdrakhmanov E.S.

10

1 Research and optimization of the composition of coke in the production of anodes at JSC "Kazakhstan Electrolysis Plant" 2 Production of waste metallurgical industry 3 Research on the technology of replacing a physically worn aluminum decomposer

Ph.D., Professor Abdrakhmanov E.S.

11

1 Development of technology for the manufacture of the reinforcement layer of the caster tundish using a bulk refractory mass 2 Analysis of the possibility of using inert anodes in the conditions of JSC "Kazakhstan Electrolysis Plant" 3 Research and development of technology for smelting pipe steels micro-alloyed with cerium 4 Research and development of technology for complex processing of solid carbon waste electrolysis aluminum production 5 Study of methods for recycling electrolytic aluminum production wastes

phD Tolymbekova L.B.

12

1 Optimization of the process of sintering hydrated pulp in the production of alumina 2 Optimization of the firing process of anodes of aluminum electrolysis cells 3 Study of scaling on carbon steels and optimization of the heating process during hot pipe rolling 4 Research and development of technology recovery mandrels complex method 5 Study of the effect of boron-containing additives on the quality of primary aluminum

phD Tolymbekova L.B.

Funded projects and cooperation with industrial enterprises

An “ERG Day” was held at S. Toraigyrov Pavlodar State University, during which representatives of Aksu Ferroalloy Plant JSC TNK Kazchrome met with students.

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In an open dialogue with students, the master of production and representatives of the HR unit of the ferroalloy plant told about the competitive advantages of the Group's enterprises, career opportunities, the social package for employees, the work of the youth council, and development prospects.

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Director of Aksu Ferroalloy Plant Sergei Prokopiev shared his personal success story: - Today, a lot depends on you, on young people, on your initiatives, ideas, “advancement”. Now our company is working steadily, we are implementing a number of investment projects, we remain a leader in metallurgy, but to stay on the list of the best tomorrow we need a professional, talented team, an educated, creative, caring youth. And we are ready to accept it in our multi-thousand team.

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Meeting of students of the department with graduate Alexander Shutov

Teachers of the Department of Metallurgy actively participate in competitions and exhibitions.

Scientific adviser Abdrakhmanov ES on the subject of state budget financing of MES RK: Obtaining high-energy coal briquettes from Ekibastuz coal using the know-how of materials for the period 2015-2017. - The theme was successfully completed in December 2017.

A. Bogomolov - Executive in charge (leading researcher) on the topic of state budget financing of the Ministry of Education and Science of the Republic of Kazakhstan from ENU. L.Gumilev 4487 / GF4: Development and pilot-industrial implementation of innovative plasma hardening technology for wagon wheels (Project Leader - Kanaev AT) - the theme was successfully completed in December 2017.

Ass. Professor Kenbeilova S. Zh. as a research advisor won a World Bank grant to finance a project on the theme “Project to stimulate productive innovations”, GNSS (funding 320 million for the period October 2017 - 2020).

Ass. professors Bogomolov A.V. and P. Bykov as responsible executives won the World Bank grant to finance the Project “Innovative technologies for using solid industrial waste from heat and power engineering and metallurgy enterprises of Pavlodar region in the production of building materials” (financing 320 million for the period December 2017 - 2020, project manager - Aryngazin K.Sh.).

Executives Suyundikov M.M., Abdrakhmanov E.S., Nikitin G.M., Zhunusov A.K. applied for participation in the competition for grant financing of the MES RK.

Young scientists of the department - Associate Professor, PhD Asylkhan Mazdubai and Associate Professor, PhD Aizhan Tuskarina won the State Scientific Scholarship for achievements in the field of science.

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Student research

Students of the Metallurgy Department regularly participate in research work.

In 2017-2018, 67 students and undergraduates were involved in NIRS.

Students and undergraduates published 53 articles at scientific conferences (Proceedings of the International Scientific Conference of Young, Scientists, Undergraduates, Students and Schoolchildren “XVII Satpayev Readings”, International Scientific and Practical Conference “IX Toraigyr Readings”, Pavlodar, PSU named after S. Toraigyrov).

Submitted 16 projects for participation in student startups, spinouts, scientific and / or social projects. Of them:

- Participation in the competition of start-up projects “Menin Armany” Kulmagambetova M., Dildibaev D., Zhakupov A., Belyankina Ya., Iliyas D., Bekzhanov S., Nygmanov R., Osipova G: in the semi-final Dildibaev D.

- Bolusbekova Ainura won the Republican Metallurgy Olympiad, Temirtau - 3rd place in the individual competition.

- Zhakenov A., took 3rd place in NIRS in the specialty 5B070900 "Metallurgy".

Undergraduate Zhakupova A.T. in the second Republican Workshop “Energy of the Young for Industrial-Innovative Development of Kazakhstan” received a prize in the nomination “The Best Presentation” (Astana, November 2017).

Patent and invention activity

The teachers of the department of metallurgy Suyundikov M.M., Bykov P.O., Bogomolovym A.V., Abdrakhmanov E.S., Zhunusovym A.K., Tolymbekova L. B, etc. in the past two years alone, more than 20 copyright certificates for innovative patents have been received.

Applications for inventions for 2018

Name

Authors

1

The patent for the invention №32548 "A method of producing fuel briquettes". - claimed 10/12/2015; publ. 11.12.2017, bul. №24. - 3 s. : il.

Bykov P.O., Abdrakhmanov E.S., Bogomolov A.V., Kulumbayev N.K., Mukanov R.B.

2

The patent for the invention №32547 "A method of producing fuel briquettes". . - claimed 10/12/2015; publ. 11.12.2017, bul. №24. - 3 s. : il.

Bykov P.O., Abdrakhmanov E.S., Bogomolov A.V., Kulumbayev N.K., Mukanov R.B.

3

Application for invention The method of processing iron-containing alumina production

Zhunusov AK, Shoshay F

4

The method of briquetting mill scale for smelting iron and steel

Zhunusov A.K. Tyulyubayev

5

Application for invention Method for the production of ceramic filters for the purification of metal melts by the method of layer-by-layer printing

Suyundikov M.M., Tolymbekova L.B., Mazdubay, Kamarov A.U. other

6

Press roll unit Application for invention 2017 | 0318.1

Abdrakhmanov E.S., Bykov P.O. Bogomolov A.V., Kulumbayev N.K., Mukanov R.B., Tyulyubayev R.A.

7

Roll press for briquetting bulk materials Application for invention 2017 | 0316.1

Abdrakhmanov E.S., Bykov P.O. Bogomolov A.V., Kulumbayev N.K., Mukanov R.B. Tyulyubayev R.A.

 

Educational and methodical work

The level of methodological support of the educational process is determined both by the state of the book fund of the NB PSU and by the active work on the development of its own teaching materials.

At the Scientific and Publishing Center of the Perm State University, educational and methodological developments of the department staff are published annually in the state and Russian languages.

Educational work

Educational work at the department is carried out in the main areas: university-wide events, public holidays; organizational arrangements; moral education; labor education and vocational guidance work; patriotic, international education; legal education; healthy lifestyle, tourist and sports work; environmental education; work in a hostel.

Each student group is assigned an adviser who systematically meets with the group, who is well aware of the state of affairs in the group, each student and his problems. Traditionally, the department holds such events as visits to theaters, museums, concert performances, etc. The curatorial hours systematically address issues of academic performance, attendance, culture of behavior, ethical and labor education, and others. Students have all the conditions for sports and physical education. For this purpose, 16 sports sections function in the PSU, in 10 out of which more than two dozen students and undergraduates specializing in the Department of Metallurgy are actively engaged.

Students have all the conditions for sports and physical education. For this purpose, 16 sports sections function in the PSU, in 10 out of which more than two dozen students and undergraduates specializing in the Department of Metallurgy are actively engaged.

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Teachers and staff of the department are actively involved in sports events held at the university. As part of the faculty team regularly take prizes in various sports among the faculties of the university: in futsal it took 3 places; for power all-round team 2 place; general team 2nd place in over-ropeing; general team 2nd place in bullet shooting; 1 team place in volleyball.